The Jovial JTE ShortStop Cable Fault Finder
|
ShortStop™ Cable Fault Finder Find
Distance to Opens and Shorts
-Auto-Zero, -Auto-Impedance -Auto-Sensitivity, -Auto-Range Operating Instructions QuickStart:
Turn the unit on by pressing the center button (On / Standby). Attach the male BNC connector of your adapter to the female BNC input connector on the unit and attach the free end of your adapter to two conductors at one end of the cable you are testing. That's all there is to it. The ShortStop™ Cable Fault Finder performs a self-test every time you power it on, and auto adjusts its test parameters to each cable you connect it to. PowerTone™ Positive Identification System:
The ShortStop™ Cable Fault Finder has a unique capability built into its tone generator. The injected tone has 5 frequency and cadence options. Whenever the attached cable is momentarily shorted, the generator changes to the next sequential tone. This allows the user to insure positive identification of the cable at the far end of a cable pair with the following procedure: Momentarily short the suspected cable and listen to the cadence of the tone. If you DO NOT hear a change in the cadence of the tone, then this is NOT the target cable. If the cadence DOES change, then you have POSITIVE CONFIRMATION that this cable IS the target cable.In many situations where you are using a companion tone receiver to identify a particular wire pair or cable, the received tone heard from many neighboring cables is indistinguishable from the tone heard from the target cable. The PowerTone™ Positive Identification System allows you to POSITIVELY IDENTIFY the target cable in those and other dense and high noise cable environments. VOP Adjustments for Individual Cable Characteristics:
To enter the VOP adjustment mode, turn the unit on while holding down either the UP or DOWN button. In this mode, the display alternately shows the VOP setting "-VV-" and the calculated length "LLLL". Pressing either UP or DOWN will cause the currently displayed item to remain displayed for several seconds, allowing the convenient adjustment of the VOP setting or the resultant length. If you know the VOP, just use the UP and DOWN buttons to adjust the setting of VOP "-VV-" to that value. If you have a known-length sample of the cable 200 feet or longer (such as an unopened box of wire) then use the UP and DOWN buttons to adjust the displayed length "LLLL" to the length closest to the sample. This setting will be remembered in the ShortStop™ Cable Fault Finder until you change the batteries. To exit the VOP adjustment mode, simply turn the unit off. Note that while in VOP adjustment mode, tone is NOT injected into the cable. Page 2 On / Standby:
The unit will go to standby condition in 5 minutes if nothing is connected or 1 hour after you connect it to a cable. Also, if the On/Standby button is held down for 20 seconds, the unit will enter the standby condition. This is to prevent battery drain should some object, such as a hammer in your toolbox, be leaning on the button. LED Readout and Buzzer Indications:
Page 3 Applications Common Measurement Capabilities: Page 4 Multi-Wire Environments:
The typical erroneous reading that occurs in a multi-wire environment occurs when there is a short on two wires and you are testing one of those wires against a third wire. The unit will not see the short, and will display the combined length of the wires that are shorted. This is actually correct, in that the wire you are testing is that long. While a speedy way to test many conductors against a conduit or shield is to connect all the conductors to one clip lead and the shield to the other lead, this will reduce the impedance of the cable and may fall below the operational limits of the unit. It is more reliable to test the wires individually. Conduit:
Also note that when the wires exit the conduit and become physically separated, they will no longer be seen by the ShortStop™ and thus the length displayed will represent only the length of wire within the conduit. Inventory Management:
At the job-site, you can determine if the cable remaining on your spool or in your box will be sufficient for the job at hand. This will save you an unnecessary trip to the warehouse for more cable, and help you to avoid running out of cable in the middle of an installation. In the warehouse, you can easily and QUICKLY measure the cable remaining on all your spools, allowing you to select the right spool for each job. Additionally, by keeping a record of the prior inventory, you can determine how much wire was used on the current job. Remember, ShortStop™ works on TWO conductors. Single conductor spools can not be measured with ShortStop™. Speakers, Transformers, Light Bulbs, TV Sets,
Telephones, DC Loads, etc.:
Page 5 Q: How do I calibrate or perform a self test of the functionality of
the unit?
Q: Does it matter which clip lead I connect to which wire in the test
cable?
Q: What does the LOW BATTERY indicator really indicate?
Q: I tested an orange outdoor 25 foot extension cord and the display
read 19 feet. Is the unit broken?
Q: Why does the length reading sometimes change a small amount when
I open and short the far end of a test cable?
Q: Why, on some cables, does the number displayed on the readout jump
between 2 or 3 different values?
Q: I accidentally cracked the plastic housing, does this affect the
moisture protection of the components?
Q: Can this unit measure the length of single conductor wires like THHN?
Page 6 Q: If I touch the bare metal of the wires or clip leads, will the measurement
be affected?
Q: On multi-conductor cables with a short between 2 of the conductors,
I sometimes read an 'open' at twice the known length of the cable.
Q: When testing a set of wires that go into a conduit, I sometimes get
a reading of 0 or 1, why?
Q: When connecting to a 6 foot piece of 50 ohm Coax with the alligator
clips, the unit reads 8 feet. The clips are only 6 inches long. What's
up?
Q: I know there is a DC load on my cable, yet the unit reads the correct
length and does not indicate the presence of the load. Why?
Q: How does the unit react to a speaker or a transformer at the end
of a cable?
The display remains at "8888" after power on:
The unit reads less than 10 feet regardless of the length of the
cable:
The unit does not respond to any button presses:
Page 7 The ShortStop™ Cable Fault Finder uses Time Domain Reflectometry (TDR) to determine the length of the target cable. A TDR, much like RADAR, sends a pulse down the cable. Part of that pulse reflects back from any impedance variations in the cable. All of the reflections, together with the original pulse, combine to make an electrical signal (TDR waveform) that has various flat and bumpy sections that represent the start, the impedance changes, and the end of the cable. The size and shape of the flat and bumpy sections depend on the magnitude and length of the impedance variations. For example, two runs of 12/2 AC wire joined with twist-on wire connectors will have a TDR waveform with 2 flat sections separated by a bump at a distance representative of the lengths of the cable.
Jovial's TDR technology examines this TDR waveform, looking at the sizes of the flat sections, the dips, and the bumps. The software decides which of the elements of the waveform is most representative of the common problems encountered in the wiring industries and reports the distance to that element. If more than one problem exists on the cable, the software in the ShortStop™ Cable Fault Finder only reports the nearest problem. The actual result of the measurement is the TIME to the fault. The software
in the unit converts the measured time to a length by multiplying the time
by the speed of the electrical signal in that particular cable. That speed
is represented as a percentage of the speed of light (about a billion feet
per second) and is called the Velocity of Propagation (VOP).
Length = (Time in billionths of a second / 2) x (VOP / 0.9835) This characteristic speed of the signal for a particular cable is not normally a tightly controlled part of the cable manufacturing process and can vary widely from one manufacturer to another as well as from one box of cable to the next. As with all TDR based cable measurement tools, the unit can measure the TIME within the specified tolerances, but the displayed LENGTH is the result of the calculation with the user selected VOP and is only as accurate as that selected VOP. For most uses, a length reading with an incorrectly set VOP is sufficiently accurate to locate the fault in the cable. After all, an installed cable is hardly ever run in a straight line. It can be stapled along the 2 x 4, laid diagonally in the ceiling, and coiled behind the junction box, all of which is not visible. Also, common sense should prevail; when the unit reports an open at 80 feet, and you can see a junction box at about 70 feet, it would not have mattered if the unit reported 65 feet or 85 feet, your first step should be to check at the junction box. Page 8 However, for some uses such as measuring the remaining cable in a box, it is important to set the VOP correctly in order to achieve the accuracy desired. Depending on the cable construction (shielded, twisted, etc.), insulating material (foam, air, fiber, etc.), and conductors tested (wire-to-wire, wire-to-shield), coiling the cable on a spool or in a box may alter its VOP. Additionally, other conductors in close proximity to the conductors being tested can affect the VOP. For example, a solitary 12 gauge THHN in a 1" conduit has a VOP of 82, while that same wire in a 1/2" conduit filled with other wires has a VOP of 72. To help with your measurements, we have included the following tables showing the VOP range for many cable types and conditions. Note that the actual VOP of any particular cable is dependent on the spacing and the material between the conductors and could vary by as much as +/- 5 from the value listed in this table. See VOP for more cable listings. Table of VOP Values and Ranges: Electrical Cables
THHN in Conduit The VOP for THHN wires inside a conduit varies greatly based on the
overall contents of the conduit. For 8 to 16 gauge wires in 1/2" to 1"
conduit, the VOP is approximately 77, with a range of 70 (crowded) to 84
(sparse) depending on how crowded the conduit.
Shielded Cables
Other Cables The VOP for unshielded cables varies greatly with the spacing between
the wires and the spacing between the coils of wire on a spool. The VOP
is smaller when the cable is on a tightly wound spool, and larger when
the cable is laid flat. The gauge of the wire has little direct effect
on the VOP, but it may effect the spacing of the conductors, which would
alter the VOP.
With double twisted cables, such as CAT-5, where the individual pairs
are twisted, and then the sets of pairs are twisted around each other,
the length of each of the pairs is slightly different. In CAT-5 cables,
this difference from the shortest wire to the longest wire is approximately
3%.
Page 9 Notices Hazardous Voltage:
WARNING! To avoid electric shock, disconnect measuring terminals before opening the battery door. DO NOT USE the unit to test cables that may have hazardous voltages present, and when the ShortStop™ Cable Fault Finder alerts you to the presence of high AC voltages, CAREFULLY DISCONNECT IMMEDIATELY to prevent any personal harm. ALSO, hazardous DC voltages can be present on ANY cable, at ANY time. ShortStop™ does NOT detect or indicate the presence of DC voltages. Always be careful when connecting to cables. Always handle the clip leads and the cables by their insulation, NEVER directly by the conductive wire. Only use the insulated adapters provided by Jovial Test Equipment to connect to any wire or cable. If you lose or damage your battery door or alligator clip leads, call us TOLL FREE at 1-800-820-6079 to order a replacement. Moisture:
Maintenance Information:
Any modifications to the unit, unless expressly approved by Jovial Test Equipment, Inc., could void the user's authority to operate the equipment. FCC Notice:
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Copyright and Trademark Notice:
Page 10 Limited Warranty:
Opening the housing will VOID THE WARRANTY. JTE assumes no liability for any damage to, or loss relating to, customer's business or property resulting from use of or reliance upon any JTE product. In no event will JTE be liable to customer or any third party for any claims arising out of or related to the purchase or use of any JTE product, including but not limited to lost revenue, lost profits, replacement goods, damage or destruction to property, incidental, punitive, indirect or consequential damages, or loss or interruption of service, even if advised of the possibility of such damages, and regardless of whether the theory of recovery is in tort, contract, strict liability or otherwise. Notwithstanding anything to the contrary in any written or oral statement to customer, JTE's maximum aggregate liability for any claim, damage or loss asserted or suffered by customer shall not exceed the total amount paid by customer to JTE for the product or products alleged to have caused such claim, damage or loss.
Page 11 Page 12 Instruction Manual Update for the ShortStop™ Cable Fault Finder Model 1OXX Setting the calibration factor:
The ShortStop™ Cable Fault Finder operates on a wire PAIR:
This model does not detect connected devices:
This model does not detect cable leakage:
|
ShortStop
| QuickStart
| Specifications
| FAQ's
| Applications
| Measurements